INDEXABLE END MILLS & FACE MILLS
FULLCUT MILL—FCM Type
SPEED FINISHER
High-Speed Cutter for Aluminum and Cast Iron Each cutting edge height is adjustable to within 1μm of each other.
Slot Milling • Shoulder Milling
R
S P I N D L E S Y S T E M DUAL CONTACT
Cutter Dia.: ø.500"-2.000" Highly efficient end mills with low cutting resistance. Exclusive design for radial feed combines edge sharpness with rigidity such that it has no equal.
Machine: BBT40 (BIG-PLUS) Work Material: Carbon Steel Cutter Speed: 495 SFM Feed Rate: .004 IPT Cutting Conditions
Quick Adjustment of Cutting Edge Height After clamping the insert, the lifting screw lifts up the insert directly by revolving the lifting nut from the side. Simple construction aids in easy adjustment and the fine pitch thread of the lift screw ensures precise adjustment.
HSK Integral Shank
BIG Capto Integral Shank
BIG-PLUS CAT & BT Integral Shank
.315"
.236"
.315"
.157"
.236"
Reaming
Reaming
Reaming
Reaming
Tapping
Tapping
Tapping
Tapping
Drilling
Drilling
Drilling
Drilling
End Milli g
End Milli g
End Milling
End Milling
.079"
.157"
Cylindrical Shank
Contact Grip
Insert Face Mill Cutt Dia.: ø50/63/80/100mm
0
.079"
A B C (Conventional Design)
OTHER MANUFACTURER
ø.787"
0
A B C (Conventional Design)
Lifting Screw
Excellent Cutting Performance Even with #40 Taper Machine Tools
Excellent surface finish even under difficult cutting conditions.
Cutting Conditions
Ad= .35"
Integral body with dual contact system, Fullcut Mill ø.787"
Ad= 9 mm
Machine Tool: BBT40 (BIG-PLUS) Cutter: ø.787" Work Material: Tool Steel Spindle Speed: 2,400 RPM Cutting Speed: 480 SFM Feed Rate: .005 IPT Chamfering Chamfering
Lifting Nut Chamfering
Back Spot Facing
Back Spot Facing
Back Spot Facing
Back Spot Facing
Tap Hole Chamfering
Tap Hole Chamfering
Tap Hole Chamfering
Tap Hole Chamfering
Back Chamfering Face Milling
Back Chamfering Face Milling
Back Chamfering Face Milling
Back Chamfering Face Milling
Chamfering
Chamfering
Chamfering
Chamferi g
Chamfering
3.5 times greater cutting capability!
Lightweight and High Rigidity The low-profile cutter body enhances rigidity, minimizes vibration and distortion, which leads to the minimized height difference of the machined surface. Lighter weight resulting from reduced mass aids performance on small machine tools, such as BT30 spindles.
CHATTERING
Ad= .10"
Other manufacturer’s cutter ø.787"
0
.079
.157
.236
.315
.394
Axial depth of cut (in)
Back Chamfering
Back Chamfering
Back Chamfering
Back Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
Chamfering
FULLCUT MILL—FCR Type
SURFACE MILL
45º Approach Face Mill Cutter Cutter Dia.: ø80mm For superior surface finishes. This mill was developed based on the C-Cutter Mini chamfering tool platform, and therefore utilizes the same inserts.
Ramping • Helical Milling • Plunge Milling Slot Milling • Shoulder Milling
Cutter Dia.: ø.625"-1.250" Innovative rigid insert enables powerful and stable ramping.
Centering & Chamfering
Centering & Chamfering
Centering & Chamfering
Centering & Chamfering
Plunge Milling
Plunge Milling
Plunge Milling
Plunge Milling
Shoulder Milling
Shoulder Milling
Shoulder Milling
Shoulder Milling
Helical Milling
Helical Milling
Helica Milling
Helical Milling
Ramping
Ramping
Ramping
Ramping
R
PAT. SPINDLE SYSTEM DUAL CONTACT
Work Material: 1050 Steel Cutting Speed: 656 SFM Feed Rate: .008 IPT Axial DOC: .039" Radial DOC: 2.953" Coolant: Dry Cutting Conditions
SURFACE MILL
OTHER
BIG CAPTO Integral Shank
BIG-PLUS CAT & BT Integral Shank
HSK Integral Shank
Cylindrical Shank
Contact Grip
Rz=1.42
Rz=9.04
20
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