BIG KAISER Measuring Instruments 2018-2019

SPERONI & INNOTOOL MEASURING INSTRUMENTS 2018-2019

MAXIMIZEYOUR PRODUCTIONCAPACITY WITHAMEASURING INSTRUMENT

2

COMPANY HISTORIES

4 5

MEASURING INSTRUMENT OVERVIEW BASIC MEASURING INSTRUMENTS

6-7

DIASET OVERVIEW

8 9

DIASET INDICATOR TYPE DIASET CAMERA TYPE DIASET ACCESSORIES

10 11

ADVANCED MEASURING INSTRUMENTS

12-33

SPERONI OVERVIEW ESSENTIA OVERVIEW

14-15

16 17

ESSENTIA

MAGIS OVERVIEW

18-19

MAGIS

20 21

MAGIS CNC

MAGIS ACCESSORIES FUTURA OVERVIEW

22-23 24-25 26-27

FUTURA

FUTURA AUTOSHRINK OVERVIEW

28 29

FUTURA AUTOSHRINK

FUTURA & AUTOSHRINK ACCESSORIES

30-35

CONTROL SOFTWARE

36-45

OVERVIEW

38-41

SIMPLE VISION

42 43

EDGE 2.0 EDGE PRO

44-45

ACCESSORIES

46-58

ADAPTERS

48-49

SECOND CCD CAMERA & SECOND CCD CAMERA W/ SWING ARM

50 51 52 52 53 53 54 55 57

DEDICATED OPTICS & ARM EXTENSION

TOUCH SCREEN MONITOR

DATA CLIP

CLEANING PUTTY

LABEL PRINTER & LASER PRINTER

TOOL PRO

KOMBI GRIP & TOOLING MATE

SPINDLE CLEANERS MAINTENANCE

58-59

SERVICE & PREVENTIVE MAINTENANCE

58 59

UPGRADE/RETROFIT

3

COMPANY HISTORIES

SPERONI Ever since the beginning in 1963, Speroni has always applied a “Precision by Design” motto in all its work; each and every product that leaves the factory incorporates this philosophy. The development of the Speroni product is based on the fact that the systems are means of production and as a result they have to produce tangible economic advantages for their customers. After more than 50 years in the development and manufacturing of tool presetting and measuring systems and of inspection robots (CMMs) for the geometrical measurement of machined parts in a shop floor environment, Speroni is convinced that they have to continue to maintain the quality and originality of

their solutions guided by the needs of their customers. The functions and solutions characteristic of the market’s demand have always been dictated by the development and the importance of the tool resource in the manufacturing environment. Speroni has always supplied solutions to the specific demands before anyone else, as documented by their long history. Today, Speroni offers a vast line of products and solutions in the fields of tool preset, measurement & management and quality inspection of the manufacturing process. In the future, Speroni wants to continue to work in close relationship with their customers all over the world in order to understand their needs and offer them the best technical and economical solutions. Solutions made using the most advanced technologies so that more and more companies around the world can benefit from the use of our Speroni systems. Speroni continues to invest towards the early “reading” of the market’s needs in order to steer fundamental research and development activity in the direction that will keep delivering need-oriented innovations first.

INNOTOOL The key competences of Innotool are the development and construction of new products. Actions needed by market changes can be taken quickly with the help of knowledgeable, flexible production. The creation and testing of prototypes, as well as low volume productions, are key ingredients of Innotool success. Assembly is another important aspect of the organization. All products will be assembled, tested and shipped from the facility in Altach, Austria. This guarantees continuous quality assurance for your precision. • Innovative solutions for optimizing production • High quality products at economic prices • Development, testing, production and construction done by Innotool in Austria • Flexible manufacturing capabilities, modern machines (YASDA, Hembrug, Mori Seiki, Enshu) and strong partners guarantee high quality machining processes • Time savings during production thanks to zero-point clamping systems, thoughtful applications and palletized systems

4

MEASURING INSTRUMENT OVERVIEW

Why Preset Tools? • Reduce tool cost — increase tool life • More spindle uptime — no more measuring on your machine tool • Precise and repeatable measurements • First part precision — adjust tools to within tolerance and run your part • Eliminate test cuts • Increase operator and overall efficiency

Which Measuring Instrument is Best for You?

FUTURA AutoShrink

Features

DIASET

ESSENTIA

MAGIS

FUTURA

• * * * • * •

• •

• • • • • • • • •

• • • • • • • • • •

• • • • • • • • • • •

Measuring Range ø6" x 12" Length Measuring Range ø12" x 16" Length Measuring Range ø12" x 20" Length Measuring Range ø12" x 24" Length

Measuring Range Greater than ø16" x 24" Length

• • •

Optical Measurement Capability

Label Printing

Creating Tool Offsets for Machine Tool Control

Tool Clamping RFID Capability

Integrated Shrink Fit System

*Available upon request, non-stock item

5

BASICMODELS BENCH TOP TOOL MEASURING INSTRUMENTS

The DIASET provides a stable measuring column and a solid base made out of mineral cast. These features guarantee high rigidity as well as excellent temperature resistance for repeatability and accuracy of measurements. Precision scales, solid guideways and a digital display (which includes new standard functions) are making the measuring process easier and offering maximum measuring capabilities at an affordable price. The DIASET is available with either integral ISO50 or ISO40 taper spindles and has reduction adapters available for other common interfaces (ISO, HSK, KM, Polygon, etc.)

•Positioning accuracy of ±.0007" (.018mm) •Dial indicator with digital readout •Serial printer port

•High precision rotating spindle •Maximum allowable runout: .0008" (.020mm) T.I.R. •Fine-adjust hand-wheels (X & Z axis) •Pneumatic locking mechanism (X & Z axis)

6

BENCH TOP OVERVIEW

8

DIASET OVERVIEW BENCH TOP

8

9-10

DIASET INDICATOR TYPE ISO40/50 DIASET CAMERA TYPE ISO40/50

9

10

ACCESSORIES

11

WORKBENCH DUST COVER

11 11 11

LABEL PRINTER

7

BENCH TOP OVERVIEW

INNOVATIVE SOLUTIONS FOR OPTIMIZING PRODUCTION

High Quality Products at Affordable Prices • Precision scales, solid guides and a digital display — making the measuring process easier • Stable measuring column and a solid base made out of mineral cast • Guaranteed high rigidity as well as excellent temperature resistance for high repeatability and accuracy of measurements • Hardened and precision ground guideways are present on the horizontal (X) and vertical (Z) slides • A single dial indicator for ease of calibration and measurement, with a camera option now available • A large multi-function readout, or new LCD touch screen for use with camera • High precision rotating spindle • Pneumatic locking mechanism (X & Z axis) • Serial printer port (printing option requires option to post process)

8

BENCH TOP CONTACT

DIASET INDICATOR TYPE 2-Axis Indicator & Display

The DIASET’s 2-axis indicator has an ultra-sensitive embedded mechanic carbide touch probe to detect the slightest measuring pressures. A large, digital display unit was designed to support the newest technical requirements of today’s manufacturers. The display unit is conveniently located right behind the spindle to keep everything in a clear field of view.

Pneumatic X & Z rapid movement complete with foot pedal control.

A variety of adapters available for common shanks.

Optional Dymo label printer. Requires post processor option.

Catalog Number

Measurement Method

Spindle Size

Max ø

Max Length

Positioning Accuracy

Power Requirements

Description

31.110.200 31.110.201 31.110.202 31.110.203 31.110.204 31.110.205 31.110.206 31.110.207

DIASET TS 240 DIASET TS 250 DIASET TS 241 DIASET TS 251 DIASET TS 450* DIASET TS 451* DIASET TS 452*

Indicator Indicator Indicator Indicator Indicator Indicator Indicator

ISO40 ISO50 ISO40 ISO50 ISO50 ISO50 ISO50

14.0 (360mm)

8.5 (220mm)

18.0 (460mm)

±.0007 (.018mm)

110V/60Hz/.5A

18.0 (460mm) 22.0 (560mm) 26.0 (660mm)

16.0 (410mm)

DIASET TS Post Processor**

*Available upon request, non-stock item **Requires HDMI monitor, keyboard & mouse, must be ordered separately

ACCESSORIES

LABEL PRINTER PG. 11

ADAPTERS PG. 48

9

BENCH TOP VISION BASED

DIASET CAMERA TYPE Camera & LCD Touch Screen Option Available •Measures angle, radius, length and diameter geometries with one touch •Save data externally via USB for quick input into your machine control or printing to a label •Inspect cutting edges for built up edge, flank wear, or fractures using the optional incident light for live picture

Pneumatic X & Z rapid movement complete with foot pedal control.

A variety of adapters available for common shanks.

Optional Dymo label printer. Requires post processor option.

A 5.7" color touch screen.

Catalog Number

Measurement Method

Spindle Size

Max ø

Max Length

Positioning Accuracy

Power Requirements

Description

31.110.210 31.110.211 31.110.212 31.110.213 31.110.214 31.110.215 31.110.216 31.110.217 31.110.218

DIASET TS 240 DIASET TS 250 DIASET TS 241 DIASET TS 251 DIASET TS 450* DIASET TS 451* DIASET TS 452*

Camera Camera Camera Camera Camera Camera Camera

ISO40 ISO50 ISO40 ISO50 ISO50 ISO50 ISO50

14.0 (360mm)

7.0 (180mm)

18.0 (455mm)

±.0007 (.018mm)

110V/60Hz/.5A

18.0 (455mm) 21.0 (550mm) 25.0 (645mm)

14.0 (360mm)

DIASET TS Post Processor**

— —

— —

— —

— —

— —

— —

DIASET TSC Incident Light for Live Picture

ACCESSORIES

*Available upon request, non-stock item **Requires HDMI monitor, keyboard & mouse

LABEL PRINTER PG. 11

ADAPTERS PG. 48

10

BENCH TOP ACCESSORIES

WORKBENCH Consists of a black steel cabinet with a 30x30 maple top. Comes with a hinged, lockable door. The workbench is equipped with a steel shelf that is height adjustable and excellent for the storage of accessories.

Catalog Number

Description

Length

Width

Height

32.100.016

DIASET Modular Workbench

30

30

34

• Other custom bench configurations available

DUST COVER Place this custom vinyl cover over your tool measuring instrument, when it is not in use, to protect your investment from dust particles and other contaminants.

Catalog Number

Description

31.325.010

Dust Cover - DIASET

LABEL PRINTER For quick and error free output of tool measurements and data on an label. Tool diameter/length and tool holder code may be output.

Catalog Number

Description

32.300.011

Dymo Label Writer - Printer*

*TS model requires post processor option to allow printing of label

11

ADVANCEDMODELS BENCH TOP & STAND ALONE TOOL MEASURING INSTRUMENTS

12

BENCH TOP & STAND ALONE OVERVIEW

14-15

SPERONI OVERVIEW

14-15

BENCH TOP VISION BASED

16-21

ESSENTIA OVERVIEW

16 17 19 20 21 22 22 22 23 23 23 23

ESSENTIA

MAGIS OVERVIEW

MAGIS

MAGIS CNC

BENCH TOP VISION BASED ACCESSORIES

22-23

AUTOMATIC MECHANICAL CLAMPING SYSTEM

4 POSITION INDEX SYSTEM REDUCTION ADAPTERS

AUTOMATIC CNC SPINDLE MOVEMENT

WORKBENCH

SPERONI ORIGINAL WORKBENCH

DUST COVER

STAND ALONE VISION BASED

24-29

FUTURA OVERVIEW

25

FUTURA

26-27 28-29

FUTURA AUTOSHRINK

STAND ALONE VISION BASED ACCESSORIES

30-35

TOOL ID CHIP

30 30 31 31 31 31 34 34 34 35 35 35

CNC CONTROL UNIT

AUTOMATIC CNC MOVEMENT

HIGH PRECISION UNIVERSAL VERTICAL ROTATING SPINDLE

MECHANICAL CLAMPING SYSTEM

QUICK CHANGE ADAPTER

ADAPTERS

32-33

PNEUMATIC COCKPIT HEIGHT ADJUSTMENT

LABEL PRINTER SUPPORT

PRINTER SHELF SETTING SLEEVES COOLING SLEEVES

INDUSTRIAL POWER TRANSFORMER

13

BENCH TOP & STAND ALONE OVERVIEW

WHY SPERONI? Precision by Design — The Foundation of All Speroni Tool Presetting & Measuring Systems

Modularity: The modular design allows for a variety of configurations — offering customized solutions in standard products, and guaranteeing compatibility with future upgrades Repeatability: The pearlitic cast iron design provides thermal stability — guaranteeing precision and repeatability, and eliminating the need for frequent recalibration Longevity: Over fifty years of experience manufacturing future-proof technology through product evolution — so you can be sure your machine will never be obsolete Unparalleled Accuracy: The combination of carefully selected components like the Heindenhain ® scales, height precision guideways, Sony ® CCD Camera, Dell ® PC all function together to guarantee +/-.00008" precision

14

BENCH TOP & STAND ALONE OVERVIEW

Variety: Speroni offers products and solutions in the fields of tool preset, measurement and management, and quality inspection of the manufacturing process All Encompassing: Speroni is not an assembly company, it is directly involved in all phases, so choosing Speroni means no proprietary companies, which allows you to go straight to the source for future service Prestigious Customers: Speroni customers speak for the products — and whether in aerospace, automotive, energy, medical, agriculture, etc., the Speroni name can be found worldwide

15

BENCH TOP VISION BASED

STP ESSENTIA Symmetric and Captivating Design for Maximum Ergonomics

The all new SPERONI STP ESSENTIA is our new entry-level Tool Presetting and Measuring system. Its robust structure and user- friendly software interface allow customers to benefit from a basic, essential unit with a tangible, long-lasting performance.

Efficiently measure tools, easily and independently of the operator achieving full machining productivity. Robust, space-saving, and long-lasting, ready to deliver quality results right beside your CNC machine

Equipped with micron precise glass scales, state of the art guideways and the largest and toughest recirculating ball bearing contact face in its class. Guarantees the highest precision and repeatability along the whole system’s measuring range.

SPERONI high precision 50 taper rotating spindle with integrated calibration edge.

• The structure of the ESSENTIA is made completely of aged pearlitic cast iron in order to guarantee the best thermal stability • Equipped with a 5 guideway system and spindle brake • Touch control LED front light allows manual inspection of tool tips/inserts

16

BENCH TOP VISION BASED

Clear, concise and easy-to-use control specifically designed in order to optimize all tool presetting & measuring operations. An attractive multi-touch display efficiently complements STP ESSENTIA’s design and ergonomics. Tool presetting essence delivered on a Windows™ OS PC-based display & sensor system with high-definition camera.

Manual Measurement

Runout Function

Measuring Icons Library

Incident Light

Post Processor

ACCESSORIES

LABEL PRINTER PG. 53

ADAPTERS PG. 48

W

L

Catalog Number

X Axis Max ø

Z Axis Max Length

Axis Resolution

Description

L

W

H

Weight

ESSENTIA Left Hand ESSENTIA Right Hand

32.123.0LH

11.8 (300mm)

15.75 (400mm)

33.5 (715mm)

23.0 (565mm)

36.0 (935mm)

200 lbs (90 kg)

1um

32.123.0RH

ESSENTIA Fine Adjust Kit X&Z

32.123.000

• 1 year warranty on material and control included

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18

BENCH TOP VISION BASED

MAGIS OVERVIEW No Better or Easier Way to Improve Your Process

The STP MAGIS generation of tool presetting and measuring systems has revolutionized the value of entry-level tool measurement with unmatched ergonomic solutions. The innovative SIMPLE VISION control delivers all of the needed measuring features and functions in a user-friendly, clean and trouble-free single-screen user interface.

Rapid axis movement pneumatically activated. Independent and simultaneous buttons guarantee smooth and precise movement.

Industrial grade controls are conveniently positioned for ease of use. The pneumatically activated spindle disc brake system allows for locking at any point in the 360º rotation.

Front light (episcopy) allows for the manual inspection of the tool tip/insert detecting wear or cracks.

Equipped with micron precise Heidenhain ® glass scales, height precision guideways and the largest and toughest recirculating ball bearing contact face in its class. Guarantees the highest precision and repeatability along the system’s entire measuring range.

Precision ground integrated spindle with calibration edge for the fast and easy recalibration. Taper angle tolerance AT1. No need for an external caliper or master.

X & Z-axis fine adjustment hand wheels allow for micron precise smooth adjustments.

• The structure of the MAGIS is made completely of aged pearlitic cast iron in order to guarantee the best thermal stability • The solid design eliminates the need for frequent recalibration, guaranteeing the precision and repeatability of your system

• High frequency sub-pixel analysis delivers a 45x standard optical magnification • Integrated high precision vertical rotating spindle for robustness, reliability and unmatched precision — T.I.R .0003" at 400mm

19

BENCH TOP VISION BASED

MAGIS The Most Intuitive and Easy to Use Vision System on the Market Today The new SIMPLE VISION PC-based control and image processing system is supplied with a brilliant high resolution 22" monitor for a crisp and clear visualization of your tool data. The newly designed graphical interface and a powerful online help function guarantees a trouble-free and secure experience.

MAGIS 400

MAGIS 500

MAGIS 600

L

Catalog Number

X Axis Max ø

Z Axis Max Length

Description

Power

Consumption Pneumatic Requirements

L

W

H Weight

16.0 (400mm) 20.0 (500mm) 24.0 (600mm)

33.5 (852mm) 33.5 (852mm) 33.5 (852mm)

23.0 (583mm) 23.0 (583mm) 23.0 (583mm)

36.0 (916mm) 40.0 (1017mm) 44.0 (1119mm)

440 lbs (200 kg) 505 lbs (230 kg) 570 lbs (260 kg)

32.105.040

MAGIS 400

-2.0" to +14.0" (-30mm to350mm)

110V (60Hz up to 5 AMPs)

32.105.050

MAGIS 500

1…2 cfm 70-100 psi (5-7 bar)

32.105.060

MAGIS 600

• Standard integral spindle is ISO 50 taper, other options available • Standard control software is SIMPLE VISION, other upgrades available • 1 year warranty on material, control, labor and travel expenses • 3 year warranty on DELL PC

ACCESSORIES

INTEGRAL SPINDLES PG. 22

SOFTWARE OPTIONS PG. 38

ADAPTERS PG. 48

20

BENCH TOP VISION BASED

MAGIS CNC Now Available in a CNC Version for Operator Independent Measuring Results

Speed, precision and ease of use allows for fast and precise positioning of the axes. The combination of the CNC spindle and the CNC X & Z axis control delivers a full CNC MAGIS. You can now automatically execute measuring cycles, adding speed and precision to your measurements. The unmatched repeatability and quality will further increase efficiency and profitability in your operation.

Speroni designed black and white steel workbench provides enough working area for all presetting requirements.

Industrial grade controls are conveniently positioned for ease of use.

L

Catalog Number

X Axis Max ø

Z Axis Max Length

Description

Power*

Consumption Pneumatic Requirements

L

W

H Weight

MAGIS 400 CNC MAGIS 500 CNC MAGIS 600 CNC

16.0 (400mm) 20.0 (500mm) 24.0 (600mm)

37.0 (940mm) 37.0 (940mm) 37.0 (940mm)

29.0 (737mm) 29.0 (737mm) 29.0 (737mm)

67.5 (1716mm) 71.5 (1817mm) 75.5 (1919mm)

505 lbs (230 kg) 550 lbs (250 kg) 595 lbs (270 kg)

32.105.041

-2.0" to +14.0" (-50mm to +350mm)

110V (60Hz up to 5 AMPs)

32.105.051

1…2 cfm 70-100 psi (5-7 bar)

32.105.061

• Standard integral spindle is ISO 50 taper, other options available • Standard control software is EDGE 2.0, other upgrades available • 1 year warranty on material, control, labor and travel expenses • 3 year warranty on DELL PC

ACCESSORIES

INTEGRAL SPINDLES PG. 22

SOFTWARE OPTIONS PG. 38

ADAPTERS PG. 48

21

BENCH TOP VISION BASED ACCESSORIES

4 POSITION INDEX SYSTEM The 90º spindle indexing system enables you to fix in four precise positions.

AUTOMATIC MECHANICAL CLAMPING SYSTEM The proprietary design of this automatic system allows for a high repeatability and accuracy in the measurement of the tool. All of this is achieved without adding or removing any component on the machine. Guarantees correct unclamp and immediate release of the taper.

MAXIMUM CLAMPING TIME 3 SEC.

Catalog Number

Description

32.105.200

4 Position Index System

HSK

VDI

CAPTO

KM

ISO

BT

REDUCTION ADAPTERS Automatic Integrated Clamping

This adapter will simultaneously clamp to the tool as it is clamped to the spindle. The adapter has an integrated calibration notch with calibration values etched onto the side plate.

Catalog Number

Description

32.310.100 32.310.101 32.310.102 32.310.103 32.310.110 32.310.111 32.310.112 32.310.114 32.310.116 32.310.119 32.310.120 32.310.121 32.310.122

ISO50/ ISO40SperoniOriginalReductionAdapter-A.I.C. ISO50/ ISO30SperoniOriginalReductionAdapter-A.I.C. ISO50/ ISO45SperoniOriginalReductionAdapter-A.I.C. ISO40/ ISO30SperoniOriginalReductionAdapter-A.I.C. ISO50/HSK-40A/CSperoniOriginalReductionAdapter-A.I.C ISO50/HSK-50A/CSperoniOriginalReductionAdapter-A.I.C ISO50/HSK-63A/CSperoniOriginalReductionAdapter-A.I.C. ISO50/HSK-80A/CSperoniOriginalReductionAdapter-A.I.C. ISO50/HSK-80FMSperoniOriginalReductionAdapter-A.I.C. ISO50/C3SperoniOriginalReductionAdapter-A.I.C ISO50/C4SperoniOriginalReductionAdapter-A.I.C ISO50/C5SperoniOriginalReductionAdapter-A.I.C ISO50/C6SperoniOriginalReductionAdapter-A.I.C

Catalog Number

Description

32.105.202 32.105.203 32.105.204

MAGIS ISO50 Automatic Mechanical Clamping System MAGIS ISO40 Automatic Mechanical Clamping System MAGIS ISO30 Automatic Mechanical Clamping System

Catalog Number

Description

32.110.037 32.110.038 32.110.039 32.110.040 32.110.041

HSK-32A/C Integral Spindle w/ Automatic Clamping HSK-40A/C Integral Spindle w/ Automatic Clamping HSK-50A/C Integral Spindle w/ Automatic Clamping HSK-63A/C Integral Spindle w/ Automatic Clamping HSK-100A/C Integral Spindle w/ Automatic Clamping

TOOL ID CHIP While allowing for the reading & writing of tools equipped with an ID chip, tools can be automatically recognized and the measured data can be automatically written.

Catalog Number

Description

32.110.056 32.110.057 32.110.058 32.110.059 32.110.064

C3 Integral Spindle w/ Automatic Clamping C4 Integral Spindle w/ Automatic Clamping C5 Integral Spindle w/ Automatic Clamping C6 Integral Spindle w/ Automatic Clamping C8 Integral Spindle w/ Automatic Clamping

Catalog Number

Description

32.105.120 32.105.122

MAGISRead/WriteBalluffHardware&SoftwareModelBISC-650 MAGISTool IndentificationBalluffs-HandleForRead/WriteHead

These systems are guaranteed for the following standard knobs: DIN 69872, ISO 7388/2A, ISO 7388/2B, MAS 403 BT, MAS 403 BT ANSI Type, ANSI 5.50 CATERPILLAR, BT (JIS 6339). ! CAUTION

• P&F, Mazak and other systems available Requires EDGE 2.0 Control Software. ! CAUTION

22

BENCH TOP VISION BASED ACCESSORIES

AUTOMATIC CNC SPINDLE MOVEMENT For the automatic research of the tool's maximum diameter. This feature provides a totally automatic determination of the tool assembly's maximum focus and greatly aids the operator in the measurement and inspection of the tool assembly. A powerful disc brake system locks the spindle at any point in the 360º rotation.

Catalog Number

Description

You do not need to upgrade to a CNC control to have a CNC/Autofocus spindle. ! CAUTION

32.105.101

Automatic (CNC) Axis - Autofocus

• The spindle axis can also be rotated manually

Holders available for Reduction Sleeves & Accessories

SPERONI ORIGINAL WORKBENCH Prevent dirt and debris from corrupting your measuring instrument PC with this enclosed and ventilated workbench. Complete with storage area and lockable door to prevent any tampering. The Speroni designed black and white steel workbench provides enough working area for all presetting requirements. Reduction pockets can be purchased separately depending on tapers needed.

WORKBENCH Consisting of a black steel cabinet and 30x60 maple top work area. The closed workbench comes complete with PC storage shelf, one lower shelf excellent for accessories storage and a hinged lockable door. This area is ventilated for optimal PC performance.

Catalog Number

Description

Length Width Height

Catalog Number

Description

Length Width Height

32.100.015

Modular Workbench - MAGIS 60

30

34

32.105.175

Speroni Original Workbench - MAGIS 37

29

31

• Various options available to mount monitor and hand tools.

DUST COVER Protect your investment with a custom vinyl cover. Place over the tool measuring instrument while not in use, to protect it from dust particles and other contaminants.

Catalog Number

Description

32.100.110

Dust Cover - MAGIS

23

24

STAND ALONE VISION BASED OVERVIEW

FUTURA OVERVIEW Unparalleled Precision, Repeatability and Longevity

The all new Speroni FUTURA line is the result of over 50 years of experience in the design and production of tool measuring and presetting systems. The FUTURA product line represents the most advanced and complete line of vertical tool presetting & measuring machines in its class.

Industrial grade controls for the spindle disc brake system, the 4-position index, the mechanical tool clamping and all other controls are conveniently positioned on the new cockpit system.

One hand rapid axis movement has been designed so the operator can move the axis simultaneously or independently. Because it's pneumatically activated, this feature guarantees smooth and precise movement of the linear axis.

Integrated X and Z axis fine adjustment hand-wheels allow for smooth micron adjustments throughout the system’s range of travel.

New high precision 50 taper vertical rotating integral spindle fully manufactured by Speroni provides the highest precision in its class (T.I.R. max 4μ at 300mm). Taper angle tolerance AT1.

New integrated adapter support is conveniently located in a drawer making them readily available and protected from the environment.

• The structure of the FUTURA is completely made of aged pearlitic cast iron in order to guarantee the best thermal stability • Micron precise Heidenhain® glass scales, height precision guideways and the largest and toughest recirculating ball bearing contact face in its class, guarantees the highest precision and repeatability along the system’s entire measuring range

• The solid design eliminates the need for frequent recalibration, guaranteeing the precision and repeatability of your system • High frequency sub-pixel analysis delivers a 45x standard optical magnification • Integrated high precision vertical rotating spindle — robustness, reliability and unmatched precision — 1μ concentricity and T.I.R @ 300mm of less than 5μ

25

STAND ALONE VISION BASED

FUTURA Fully Customizable Operator Working Position

As a manufacturer, it is Speroni's constant aim to push the boundaries of tool presetting & measurement. The challenges faced encompassed aspects such as safety, ease of use and design. Ergonomics is sometimes used just as a marketing slogan, but the FUTURA definitely sets the bar, becoming the benchmark in that department. While maintaining the unsurpassed open spindle design, and introducing a completely new and redesigned cockpit solution, FUTURA allows each operator to fully customize their working position.

GUARANTEED +/- .002mm

FUTURA STP 44

FUTURA STP 46

FUTURA STP 48

FUTURA STP 612

26

STAND ALONE VISION BASED

H

W

L

Catalog Number

X Axis Max ø

Z Axis Max Length 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 48.0 (1200mm) 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 48.0 (1200mm) 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 48.0 (1200mm)

Description

Power*

Consumption Pneumatic Requirements

L

W

H Weight

51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 53.0 (1345mm) 53.0 (1345mm) 53.0 (1345mm) 53.0 (1345mm) 61.0 (1550mm) 61.0 (1550mm) 61.0 (1550mm) 61.0 (1550mm)

63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm)

74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 106.0 (2692mm) 74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 106.0 (2692mm) 74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 106.0 (2692mm)

1215 lbs (550 kg) 1260 lbs (570 kg) 1300 lbs (590 kg) 1300 lbs (590 kg) 1345 lbs (610 kg) 1390 lbs (630 kg) 1435 lbs (650 kg) 1345 lbs (610 kg) 1410 lbs (640 kg) 1455 lbs (660 kg) 1500 lbs (680 kg) 1585 lbs (720 kg) 1630 lbs (740 kg) 1675 lbs (760 kg) 1765 lbs (800 kg)

32.220.000

FUTURA STP 44

16.0 (400mm)

32.220.011

FUTURA STP 46

32.220.012

FUTURA STP 48

32.220.013

FUTURA STP 64

32.220.014

FUTURA STP 66

24.0 (600mm)

32.220.015

FUTURA STP 68

100V (60Hz up to 5 AMP's) 110V (60Hz up to 5 AMP's) 220V (50Hz up to 3 AMP's)

32.220.016

FUTURA STP 612

32.220.017

FUTURA STP 84

1…2 cfm 70-100 psi (.05-.07 bar)

32.220.018

FUTURA STP 86

32.0 (800mm)

32.220.019

FUTURA STP 88

32.220.020

FUTURA STP 812

32.220.021

FUTURA STP 124

32.220.022

FUTURA STP 126

48.0 (1200mm)

32.220.023

FUTURA STP 128

32.220.024

FUTURA STP 1212

ACCESSORIES

*Please specify power supply choice of 100V, 110V or 220V when ordering • Standard integral spindle is ISO 50 taper, other options available • Standard control software is SIMPLE VISION, other upgrades available • 1 year warranty on material, control, labor and travel expenses • 3 year warranty on DELL PC

SPINDLE OPTIONS PG. 31

SOFTWARE OPTIONS PG. 38

ADAPTERS PG. 48

27

STAND ALONE VISION BASED AUTOSHRINK OVERVIEW

FUTURA AUTOSHRINK — Fully Automatic and Easy-to-Use, Preset, Measure & Shrink Fit System Speroni was the first company to develop an integrated presetting and shrink fit system. While already considered top-of-the-line in terms of functionality, total accuracy and safety — the FUTURA AutoShrink is also the only hands-off fully automatic solution on the market.

The fully Integrated and hands-off automatic positioning coil for heating and cooling of the tool holders.

SAME FEATURES AS THE STANDARD FUTURA

Through pin is mounted inside the spindle body and allows for the fully automatic setting of all shrink fit tooling. Achieve the highest level of precision requiring no adjustment after the tool is shrunk.

Cockpit conveniently holds all setting and cooling sleeves as well as provides a rest position for the cutting tools to be assembled and disassembled.

•1 micron resolution, positioning to +/- 2.5 microns, drive-pin becomes a true axis and allows for the highest level of precision •Shrink fit any kind of tool including HSS tools ranging from ø6-32mm in diameter, additional quick-change coil is available for ø32-50mm •Large range of diameter and taper degree in setting and cooling sleeves

28

STAND ALONE VISION BASED AUTOSHRINK

Catalog Number

Description

32.220.071 32.220.072 32.220.073

AutoShrink Kit - 400mm & 600mm for FUTURA

AutoShrink Kit - 800mm for FUTURA

Automatic Fume & Gas Extractor for AutoShrink Kit • Catalog numbers are an add-on option only and must be combined with a FUTURA catalog number • Also available as AUTOTRIBOS • Standard control software is EDGE PRO • 1 year warranty on material, control, labor and travel expenses • 3 year warranty on DELL PC

ACCESSORIES

SPINDLE OPTIONS PG. 31

SHRINK OPTIONS PG. 35

29

STAND ALONE VISION BASED ACCESSORIES

TOOL ID CHIP While allowing for the reading & writing of tools equipped with an ID chip, tools can be automatically recognized and the measured data can be automatically written. This software allows for the reading of the code field from the chip in order to automatically select the tool from the system database. After the measurement/presetting of the cutting edge(s), it also allows for the writing of the actual measured data and possible nominal tool life information, as well as other data present within the Speroni. An off-line feature allows for the complete reading and writing of the chips by typing the desired values from your keyboard. These values will automatically be checked for congruence.

Catalog Number

Description

32.220.083 32.220.084 32.220.085 32.220.087

Mechanical Slide for Read/Write Head - Automatic

Bar Code Reader - Uniscan C2R

Read/Write Balluff Hardware & Software Model BIS C - 650 Tool Identification Balluffs - Handle For Read/ Write Head

• P&F, Mazak and other systems available Requires EDGE 2.0 Control Software. ! CAUTION

CNC CONTROL UNIT Electronic micrometric movements allow for accurate and repetitive positioning of the X & Z axes. The positioning certainty of these two linear axis is 1 micron or .000039". This feature, together with the optional automatic CNC spindle movement, makes the measurement and inspection of the tool assembly completely operator independent. The mastering and recalibration of the system is a simple one step operation, which can be carried out on any of the Speroni original adapters stored in the database.

GUARANTEED +/- .002mm

Micrometric hand-wheel, joystick and independent axes selection integrated in the control’s cockpit for maximum ease of use and ergonomics.

30

STAND ALONE VISION BASED ACCESSORIES

AUTOMATIC CNC MOVEMENT For the automatic research of the tool's maximum diameter, X & Z axes. This provides a totally automatic determination of the tool assembly's maximum focus and greatly aids the operator in the measurement and inspection of the tool assembly. A powerful disc brake system locks the spindle at any point in the 360º rotation.

Catalog Number

Description

32.220.008 32.220.007 32.220.009

Automatic (CNC) Axis - Autofocus Automatic (CNC) Axis - X & Z

You do not need to upgrade to a CNC control to have a CNC/Autofocus spindle. ! CAUTION

Automatic (CNC) Axis - Micrometric Handwheel

• All axis can also be moved manually

HIGH PRECISION UNIVERSAL VERTICAL ROTATING SPINDLE The uniquely designed spindle construction includes the hyper static, simultaneous fit clamping system for standard and special tooling adapters. The massive construction of the Speroni universal spindle ensures that its intrinsic accuracy is maintained throughout the life of the system. The accuracy and T.I.R of the complete system is unmatched in both absolute terms and durability.

Catalog Number

Description

32.220.025

High Precision Universal Vertical Rotating Spindle

!

CAUTION

Requires at least one Speroni original adapter (adapter not included).

MECHANICAL CLAMPING SYSTEM The pneumatically activated universal retention knob clamping system is a proprietary design of this system and is unique in the industry. It allows for the mechanical clamping of any standard size knob applying a draw of about 300 kg (550 lbs) to ensure a high repeatability and accuracy in the measurement of the tool. All of this is achieved without adding, removing or exchanging any component on the machine. Guarantees a correct and repeatable clamp, unclamp and immediate release of tool holders.

QUICK CHANGE ADAPTER Manually activated system allows the change of adapters in under 8 seconds, guaranteeing unmatched precision and accuracy not only within the spindle and adapter assembly, but also along the entire Z axis travel. The locking and unlocking of the adapters is carried out by rotating the multi-function spindle hand-wheel.

MAXIMUM ADAPTER CHANGE TIME 8 SEC.

MAXIMUM CLAMPING TIME 3 SEC.

Catalog Number

Catalog Number

Description

Description

32.220.026

Adapter Quick Change System

32.220.027

F-20 Tool Holder Mechanical Clamping System

!

!

CAUTION

CAUTION

Available for the new integral spindle included in this FUTURA configuration.

Speroni original adapter not included.

31

STAND ALONE VISION BASED ACCESSORIES

ISO 50 > C...

ISO 50 > ISO...

ISO 50 > HSK...

VDI

ISO

HSK

C3 ÷ C10

Many More Adapters Available BIG KAISER is able to make adapters to your specific needs.

ISO10 TO ISO60 ADAPTERS The taper is supplied complete with zeroing/calibration data etched on the adapter itself.

Catalog Number

Description

32.300.110 32.300.111 32.300.112 32.300.113 32.300.114 32.300.115 32.300.116 32.300.117

ISO30 Taper Q/C Adapter ISO35 Taper Q/C Adapter ISO40 Taper Q/C Adapter ISO45 Taper Q/C Adapter ISO50 Taper Q/C Adapter ISO20 Taper Q/C Adapter ISO25 Taper Q/C Adapter ISO60 Taper Q/C Adapter

• All ISO adapters are manufactured by Speroni in accordance to the following standards: ISO 7388.1, DIN 69871, ANSI B 5.50, MAS/BT 403, DIN 2080, ISO 1947/1973 (E) & Taper Angle Tolerance AT1

C3 TO C8 ADAPTERS The simultaneous fit and the automatic clamping mechanism supplied with this adapter allows for a secure and repetitive measurement of your polygon tooling. The clamping is carried out automatically via the optional F-20 mechanical clamping system.

Catalog Number

Description

32.300.170 32.300.170.1 32.300.171 32.300.171.1 32.300.172 32.300.172.1 32.300.173 32.300.173.1 32.300.174 32.300.174.1

C3 Manual Clamp Quick Change Adapter C3 Auto Clamp Quick Change Adapter C4 Manual Clamp Quick Change Adapter C4 Auto Clamp Quick Change Adapter C5 Manual Clamp Quick Change Adapter C5 Auto Clamp Quick Change Adapter C6 Manual Clamp Quick Change Adapter C6 Auto Clamp Quick Change Adapter C8 Manual Clamp Quick Change Adapter C8 Auto Clamp Quick Change Adapter

32

STAND ALONE VISION BASED ACCESSORIES

HSK-25 TO HSK-160 ADAPTERS The unique simultaneous fit design of the Speroni adapters deliver unmatched T.I.R. specs no matter the age of your presetting and measuring system.

Catalog Number

Description

32.300.212 32.300.214 32.300.216 32.300.218 32.300.219 32.300.220 32.300.221 32.300.222 32.300.223 32.300.224 32.300.225 32.300.226 32.300.227 32.300.228 32.300.229 32.300.230 32.300.231 32.300.232 32.300.233 32.300.234 32.300.235 32.300.236 32.300.237 32.300.238 32.300.239 32.300.240 32.300.241 32.300.242 32.300.243 32.300.244 32.300.245 32.300.246 32.300.247

HSK-25E Quick Change Adapter HSK-32A/C Quick Change Adapter HSK-32E Quick Change Adapter HSK-40A/C Quick Change Adapter HSK-40B/D Quick Change Adapter HSK-40E Quick Change Adapter HSK-40F Quick Change Adapter HSK-50A/C Quick Change Adapter HSK-50B/D Quick Change Adapter HSK-50E Quick Change Adapter HSK-50F Quick Change Adapter HSK-63A/C Quick Change Adapter HSK-63B/D Quick Change Adapter HSK-63E Quick Change Adapter HSK-63F Quick Change Adapter HSK-80A/C Quick Change Adapter HSK-80B/D Quick Change Adapter HSK-80E Quick Change Adapter HSK-80F Quick Change Adapter HSK-100A/C Quick Change Adapter HSK-100B/D Quick Change Adapter HSK-100E Quick Change Adapter HSK-100F Quick Change Adapter HSK-125A/C Quick Change Adapter HSK-125B/D Quick Change Adapter HSK-125E Quick Change Adapter HSK-125F Quick Change Adapter HSK-16A/C Quick Change Adapter HSK-160B/D Quick Change Adapter HSK-160E Quick Change Adapter HSK-160F Quick Change Adapter HSK-63F/M Quick Change Adapter HSK-80F/M Quick Change Adapter

• All HSK adapters are manufactured in accordance to the following standards: DIN 69893 /Type A/B/C/D/E/F

VDI16 TO VDI80 ADAPTERS Simultaneous fit and the lateral manual clamp supplied with this adapter allows for a secure and repetitive measurement of your VDI tooling.

Catalog Number

Description

32.300.118 32.300.119 32.300.120 32.300.121 32.300.122

VDI30 Quick Change Adapter VDI40 Quick Change Adapter VDI50 Quick Change Adapter VDI60 Quick Change Adapter VDI80 Quick Change Adapter

33

STAND ALONE VISION BASED ACCESSORIES

PNEUMATIC COCKPIT HEIGHT ADJUSTMENT Adjust the cockpit pneumatically to the most comfortable operating height with an adjustment range of 200mm.

Catalog Number

Description

32.220.036

Pneumatic Cockpit Height Adjustment

LABEL PRINTER SUPPORT Support to place the Speroni defined label printer directly on the control arm of the machine.

Catalog Number

Description

32.220.047

Label Printer Support

PRINTER SHELF Attached shelf to place the A4 printer directly at the machine.

Catalog Number

Description

32.220.048

Printer Support

34

STAND ALONE VISION BASED AUTOSHRINK ACCESSORIES

SETTING SLEEVES Available in metric and inch, setting sleeves are offered in a large range of diameters depending on the tool holder's size and tool shank size. Each sleeve is precision ground and marked for easy recognition.

INCH

METRIC

Catalog Number

Catalog Number

Description

Description

32.316.201

Inch Shrink Fit Setting Sleeve Complete Set (9 pcs.)

32.316.000

Metric Shrink Fit Setting Sleeve Complete Set (10 pcs.)

Includes the Following Sizes: 3/16", 1/4", 3/8", 1/2", 5/8", 3/4", 7/8", 1", 1¼"

Includes the Following Sizes: 6mm, 8mm, 10mm, 12mm, 14mm, 16mm, 18mm, 20mm, 25mm, 32mm

COOLING SLEEVES Available in metric and inch, cooling sleeves are offered in a large range of diameters and taper degree depending on the tool holder's size and tool shank size.

4.5º

Catalog Number

Catalog Number

Description

Description

32.316.111

32.316.110

Complete 4.5° Shrinker Cooling Sleeve Set

Complete 3° Shrinker Cooling Sleeve Set

Includes the Following Sizes: Metric — 6mm, 8mm, 10mm, 12mm, 14mm, 16mm, 18mm, 20mm Inch — 1/4", 3/8", 1/2", 5/8", 3/4", 7/8" • Extra large cooling sleeves available upon request.

Includes the Following Sizes: Metric — 5mm, 6mm, 8mm, 10mm, 12mm, 14mm, 16mm, 18mm, 20mm, 25mm Inch — 3/16", 1/4", 3/8", 1/2", 5/8", 3/4", 7/8", 1", 1¼" • Extra large cooling sleeves available upon request.

INDUSTRIAL POWER TRANSFORMER Convert your plant's 220, 440, 460 or 480 volt 3 phase power to the 400 volt 3 phase power that is required for Speroni Futura AutoShrink.

Catalog Number

Description

32.316.900

Power Transformer

35

CONTROL SOFTWARE BENCH TOP & STAND ALONE TOOL MEASURING INSTRUMENTS

36

CONTROL SOFTWARE OVERVIEW

38-41 42-45

SPERONI SOFTWARE

SIMPLE VISION

42 43

EDGE 2.0 EDGE PRO

44-45

37

CONTROL SOFTWARE OVERVIEW

New and innovative designs have been applied to the Speroni control and software interfaces. Our design, manufacturing and development experience is coupled with some of the most prestigious components on the world market in order to deliver unmatched reliability. WHICH SOFTWARE IS BEST FOR YOU?

ESSENTIA Control Software The new ESSENTIA control software is clear, concise and easy to use specifically designed in order to optimize all tool presetting & measuring operations. An attractive multi-touch display efficiently complements STP ESSENTIA’s design and ergonomics. Tool presetting essence delivered on a Windows™ OS PC based display & sensor system with high definition camera.

SIMPLE VISION Control Software The SIMPLE VISION PC-based control software and image processing system is supplied with a brilliant high resolution monitor for a crisp and clear visualization of your tool data. The newly designed graphical interface and a powerful online help function guarantees a trouble-free and secure experience. EDGE 2.0 Control Software The new EDGE 2.0 control software is the complete control for tool management, user management, tool inspection and CAD interfacing. The EDGE 2.0 system is ready to implement RFID solutions for improved tool management. EDGE PRO Control Software The new EDGE PRO control software is the complete control for manual and full CNC systems. The powerful database allows for the cataloging of tool jobs, assemblies, zero-points and adapters, as well as single components. Additionally, integrates with CAM software. Together with the CNC axes, EDGE PRO provides an easy interface for the automatic measurement of all your tools.

38

CONTROL SOFTWARE OVERVIEW

FLYING CROSS-HAIR Automatic measurement of height, diameter, angles and nose radius.

STEP TOOLS Step tool measurements are easily and automatically performed.

REAMERS Measurement and setting of reamers without any data entry.

39

CONTROL SOFTWARE OVERVIEW

JOB COMPARISON & TPL Tool preparation list module allows you to easily and seamlessly prepare your tools for the next job.

SCANNING FUNCTION Measuring program for the measurement and scan of any tool contour.

FAMILIES MEASURING PROGRAMS Measuring and presetting of tools without data entry.

40

CONTROL SOFTWARE OVERVIEW

3D RECONSTRUCTION AND MEASUREMENT Automatic 3D generation and dimensioning of acquired features.

THREAD MILLS Easy programming and accurate measurement of pitch length, pitch diameter, etc.

41

SPERONI CONTROL SOFTWARE

SIMPLE VISION This newly designed interface is the standard software offered with a Speroni tool measuring instrument. • Single window graphical interface • Flying cross-hair • Tool management for 1,000 tools • Adapter & zero-point management • Print management • Dial indicator and runout functions • MaxP function • Full screen function and zoom to 120x • 45x standard magnification • Over 150 measuring icons

FOR MAGIS & FUTURA STANDARD

• Base post processor • Data backup function • Optional auto-focus function

TOOL & ADAPTER MANAGEMENT Integrated tool management for the storage of 1,000 tool assemblies and their specific tolerances. Adapter management and control includes an automatic zero-point monitoring feature which helps avoid crashes, rejects and machine downtime.

AUTOFOCUS SPINDLE Autofocus spindle can be added in order to automate the important determination of the maximum diameter as well as the execution of the runout function. The cutting edge’s highest point is automatically measured independent of the operator and without any programming.

RUNOUT FUNCTION Automatic runout feature is the easiest and fastest way to determine your tool’s runout without any specific programming.

• Standard control software for MAGIS and FUTURA is SIMPLE VISION, other upgrades available

42

SPERONI CONTROL SOFTWARE

EDGE 2.0 The new EDGE 2.0 PC based control and image processing system is the complete control for tool management, user management, tool inspection and CAD interfacing. Rapid and always up to date traceability of all of the operations that are being carried out on the

tool presetting and measuring system. • All the features of SIMPLE VISION • Full tool management • Pictures and graphics management

FOR MAGIS CNC STANDARD

• History tracking • Automatic data backup • Jobs management option • Full post processor option • User management option

• Autofocus management • Quick report management

DATABASE AND STEP PROGRAMMING Catalog and program all your tools in seconds either on line or off line via the optional EDGE 2.0 RDL system.

TOOL JOBS MANAGEMENT Easily generate group lists of specific tool assemblies needed for specific machining cycles on your machine tools.

USER MANAGEMENT Configure your system for multi-user access and different levels of use. Each operator autonomously defines a specific user ID and relative password and access level.

Catalog Number

Description

32.105.102 32.220.005

EDGE 2.0 - MAGIS EDGE 2.0 - FUTURA

• Standard control software for MAGIS CNC is EDGE 2.0, other upgrades available

43

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