BIG KAISER Supplemental High Performance Tooling Solutions …

SUPPLEMENTAL PRODUCTS HIGH PERFORMANCE TOOLING SOLUTIONS 2018-2019

2

HYDRAULIC CHUCKS ULTRA PRECISION SUPER SLIM

4-6

4 5 6

SUPER SLIM

SWISS-TYPE AUTOMATIC LATHES

ACCESSORIES

7-9

MEGA MICRO COOLANT NUT MEGA MICRO SEAL NUT

7 7 7

MEGA MICRO NUT ERC COLLET SETS

8-9

COLLET CHUCKS

10-11

MEGA MICRO CHUCK, BIG CAPTO TOOLING, C4 MEGA NEW BABY CHUCK, BIG CAPTO TOOLING, C4

10 10 11

MEGA E CHUCK, BIG CAPTO TOOLING, C4

MILLING CHUCKS

11

MEGA DOUBLE POWER CHUCK, BIG CAPTO TOOLING, C4

11

MODULAR HOLDERS

12

CKB SHANK, BIG CAPTO TOOLING, C4

12

TURNING TOOLS

13-15

INTEGRAL MODEL, BIG CAPTO TOOLING, C4 SQUARE HOLDER, BIG CAPTO TOOLING, C4 BORING BAR HOLDER, BIG CAPTO TOOLING, C4

13 14 15

BASIC ARBORS

16

SMART DAMPER TURNING

16

FINE BORING HEADS SMART DAMPER BORING

17-18

17 18

CARBIDE CYLINDRICAL INSERT HOLDER

CHAMFER MILLS

19-23

C-CUTTER MINI

19-22

C-CENTERING CUTTER

23

3

HYDRAULIC CHUCKS

ULTRA PRECISION SUPER SLIM CLAMPING RANGE: ø3-6mm Ultimate HYDRAULIC CHUCK with precision. Runout accuracy of 1 micron at 4xD.

NEW SIZES

MAX 60,000 RPM

COOLANT

THROUGH

ULTRA PRECISION 1μm

H Max

H Max

Min. Clamping Length E

Min. Clamping Length E

Coolant Pipe (Optional)

L 1

L 1

L

Fig. 1

Fig. 2

L

Catalog Number

H Max

Max RPM

Weight (lbs.)

Fig.

ød

øD

øD 1

L

L 1

E

ʿ

HSK-E25-HDC3S-40UP

3mm

.86

NEW

-HDC3.175S-40UP

.125

.79

1.58

1.06

.63

1

.551

60,000

.2

-HDC4S-40UP -HDC6S-45UP

4mm 6mm 3mm 4mm 6mm 3mm .125

.83

NEW

.91

1.77

1.22

.83

1.02

HSK-E32-HDC3S-52UP

.63

-HDC3.175S-52UP

NEW

2.05

.59

1.10

1

.551

1.02

45,000

.4

-HDC4S-52UP -HDC6S-57UP

.75 .98

2.24

.87

1.30

HSK-E40-HDC3S-55UP

NEW

.63

-HDC3.175S-55UP

.125

NEW

2.17

1.14

1.54

2

.551

1.30

40,000

.7

-HDC4S-55UP -HDC6S-60UP

4mm 6mm

NEW NEW

.75 .98

2.36

1.34

1.57

• Coolant pipe must be ordered separately • Adjusting screws cannot be used

Use only cutting tools that have a shank tolerance of h6. Do not use with cutting tools made with a flat on the shank (ie: Weldon type shank). Roughing end mills are not recommended for use with Hydraulic Chucks. Do not tighten the clamping screw without first inserting a cutting tool into the tool holder. Always insert the cutting tool into the hydraulic tool holder beyond min. clamping length “E.” ! CAUTION

4

HYDRAULIC CHUCKS

SUPER SLIM CLAMPING RANGE: ø3-12mm Small design for micro machining.

NEW SIZES

MAX 60,000 RPM

COOLANT

THROUGH

H Max

H Max

Coolant Pipe (Optional)

Min Clamping Length E

Min Clamping Length E

L 1

L 1

L

L

Fig. 1

Fig. 2

H Max

Coolant Pipe (Optional)

Min Clamping Length E

Use only cutting tools that have a shank tolerance of h6. Do not use with cutting tools made with a flat on the shank (ie: Weldon type shank). Roughing end mills are not recommended for use with Hydraulic Chucks. Do not tighten the clamping screw without first inserting a cutting tool into the tool holder. Always insert the cutting tool into the hydraulic tool holder beyond min. clamping length “E.” ! CAUTION

L 1

L 2

L

Fig. 3

Catalog Number

H Max

Max RPM

Weight (lbs.)

Fig.

ød

øD øD 1

øD 2

L

L 1

L 2

E

ʿ

HSK-E25-HDC3S-40

3mm

.86

-HDC3.175S-40

.125

.79

1.575 1.06

.63

NEW

1

.551

60,000

.2

-HDC4S-40 -HDC6S-45

4mm 6mm 3mm 4mm 6mm 3mm 4mm 6mm 4mm 6mm 8mm .125 .125

.83

NEW

.91

1.77 1.22

.83

1.02

HSK-E32-HDC3S-52

.63

NEW

-HDC3.175S-52

2.05 1.14

1.10

1

.551 1.02

— 6º

45,000

.4

-HDC4S-52 -HDC6S-57

.75 .98

2.24 1.34

1.30

HSK-E40-HDC3S-55

.63

-HDC3.175S-55

2.17 1.14

1.54

NEW

2

.551 1.30

— 6º

40,000

.7

-HDC4S-55 -HDC6S-60

.75 .98 .75 .98

2.36 1.34

1.57

HSK-E50-HDC4S-120

NEW NEW NEW

.551

.94

1.85

3.94

-HDC6S-120 -HDC8S-120 -HDC10S-120 -HDC12S-120

3

1.57 4.72

.669 1.10 .748 1.18 .827 1.26

3.66

1.22 1.30 1.42

30,000

2.0

1.89

10mm 12mm

3.35

NEW NEW

1.93

• HSK-E25/32 does not have coolant-through hole • Coolant pipe must be ordered separately • Adjusting screws cannot be used

5

HYDRAULIC CHUCKS

HYDRAULIC CHUCK FOR SWISS-TYPE AUTOMATIC LATHES CLAMPING RANGE: ø4-8mm High-precision cutting with HYDRAULIC CHUCK is achieved on an automatic lathe.

NEW

COOLANT

THROUGH

EASY TOOL CHANGE

H Max

Min. Clamping Length E

Single wrench enables easy cutting tool changes on the turret.

Rc(PT)1/8

W

A

L

Catalog Number

Weight (lbs.)

ød

øDs

L

A

B 1

B 2

W H Max

E

NEW NEW NEW

SL19.05-HDC4-60

4mm 6mm 8mm 4mm 6mm 8mm

.75 .98

.4 .4 .3 .5 .5 .5

.91

-HDC6-60 -HDC8-60

.87

2.56

.750

2.36

.59

.62

.95

1.22

SL22 -HDC4-70

.75 .98

NEW NEW NEW

.91

-HDC6-70 -HDC8-70

22mm 2.75

.59

.62

.98

2.95

.95

1.22

• Adjusting Screw cannot be used

Use only cutting tools that have a shank tolerance of h6. Do not use with cutting tools made with a flat on the shank (ie: Weldon type shank). Do not tighten the clamping screw without first inserting a cutting tool into the tool holder. Always insert the cutting tool into the hydraulic tool holder beyond min. clamping length “E.” ! CAUTION

6

NUTS

MEGA MICRO COOLANT NUT (PAT. PENDING ) For MEGA MICRO CHUCK 6S provides a more efficient coolant supply for micro cutting tools. Ideal design for high-speed micro machining up to ø6mm.

NEW

L 1

20,000 rpm/1.5MPa

L

MEGA 6S

Catalog Number

ød

øD

L

L 1

NEW NEW NEW NEW NEW

MGN6S-2J

2mm 3mm 4mm 5mm 6mm

.75 (19mm)

.14 (3.5mm)

-3J -4J -5J -6J

Up to 35% higher tool lifetime compared to standard nut.

.55 (14mm)

.67 (17mm)

.06 (1.5mm)

MEGA MICRO SEAL NUT

L 1

Seal

L

MEGA 6S

MEGA 8S

Catalog Number

Catalog Number

ød

øD

L

L 1

ød

øD

L

L 1

MGN6S-PS3

3mm

MGN8S-PS3

3mm 4mm 5mm 6mm 7mm 8mm

-PS3.175

.125

-PS4 -PS5 -PS6 -PS7 -PS8

.55 (14mm)

.75 (19mm)

.14 (3.5mm)

-PS4 -PS5 -PS6

4mm 5mm 6mm

.71 (18mm)

.80 (20.2mm)

.14 (3.5mm)

MEGA MICRO NUT

L

Catalog Number MGN3S MGN4S MGN6S MGN8S

Body Type

øD

L

.39 (10mm) .47 (12mm) .55 (14mm) .71 (18mm)

.51 (13mm) .57 (14.5mm) .67 (17mm) .73 (18.5mm)

MEGA3S MEGA4S MEGA6S MEGA8S

7

COLLETS

ERC COLLET SET Each ERC collet is inspected twice (0º and 180º) at 4 times diameter to guarantee the runout accuracy. The “AA grade” is marked on only those collets that pass the inspection process for accuracy. The ERC COLLET SET contains all the common collets to cover entire clamping range.

NEW

Guaranteed Max Runout

AT COLLET NOSE 3μm at end of test bar 1 μm

.00004"

.00012"

4d

All BIG Collets are AA Grade and inspected twice for accuracy

B

MEGA ER16

SET CONTENTS

Catalog Number

Number of Collets

Case Size (LxWxH)

Corresponding Chuck Model

Catalog Number

Clamping Range ød .108-.118 .148-.157 .217-.236 .295-.315 .376-.394

ERC16-3AA

7.87 x 6.69 x 1.97 (200mm x 170mm x 50mm)

NEW

SERC16AA-10

10

MEGAER16

-4AA -6AA -8AA -10AA

Conventional DIN collets have a clamping range of 1mm/ø. Never use ERC collets for more than .020/ø (.5mm/ø) below nominal size. To maintain the accuracy of the tool assembly, do not use collets and nuts manufactured by another company with the chuck body of BIG’s MEGA ER GRIP. We cannot guarantee the accuracy statement for our collets if they are assembled on the chuck body of another manufacturer. ! CAUTION • BIG’s ERC collets have a maximum clamping capacity of .020/ø (.5mm/ø) • To obtain the best runout accuracy and rigidity, ERC collets for smaller tools have a reduced clamping range • For best results, users should avoid clamping tools with shank diameters less than the recommended clamping range • Provided with a polypropylene case

ERC16-1/8EAA

.125 .188 .250 .312

-3/16EAA -1/4EAA -5/16EAA -3/8EAA

.375 øA=.63 (16mm) B=1.08 (27.5mm)

8

COLLETS

ERC COLLET SET Each ERC collet is inspected twice (0º and 180º) at 4 times diameter to guarantee the runout accuracy. The “AA grade” is marked on only those collets that pass the inspection process for accuracy. The ERC COLLET SET contains all the common collets to cover entire clamping range.

NEW

Guaranteed Max Runout

AT COLLET NOSE 3μm at end of test bar 1 μm

.00004"

.00012"

4d

All BIG Collets are AA Grade and inspected twice for accuracy

B

MEGA ER32

SET CONTENTS Catalog Number

Clamping Range ød .108-.118 .148-.157 .217-.236 .295-.315 .376-.394 .453-.472 .531-.551 .610-.630 .690-.709 .768-.787

Catalog Number

Number of Collets

Case Size (LxWxH)

Corresponding Chuck Model

ERC32-3AA

12.20 x 10.24 x 2.95 (310mm x 260mm x 75mm)

NEW

SERC32AA-19

19

MEGAER32

-4AA -6AA -8AA -10AA -12AA -14AA -16AA -18AA -20AA

Conventional DIN collets have a clamping range of 1mm/ø. Never use ERC collets for more than .020/ø (.5mm/ø) below nominal size. To maintain the accuracy of the tool assembly, do not use collets and nuts manufactured by another company with the chuck body of BIG’s MEGA ER GRIP. We cannot guarantee the accuracy statement for our collets if they are assembled on the chuck body of another manufacturer. ! CAUTION • BIG’s ERC collets have a maximum clamping capacity of .020/ø (.5mm/ø) • To obtain the best runout accuracy and rigidity, ERC collets for smaller tools have a reduced clamping range • For best results, users should avoid clamping tools with shank diameters less than the recommended clamping range • Provided with a polypropylene case

ERC32-1/8EAA

.125 .188 .250 .312 .375 .500 .563 .625 .750

-3/16EAA -1/4EAA -5/16EAA -3/8EAA -1/2EAA -9/16EAA -5/8EAA -3/4EAA

øA=1.26 (32mm) B=1.58 (40mm)

9

COLLET CHUCKS BIG CAPTO TOOLING, C4

MEGA MICRO CHUCK CLAMPING RANGE: ø.018"-.238" (ø.45-6.05mm) For Micro Drill & End Mill Applications

MAX 35,000 RPM

HIGHER RIGIDITY

COOLANT

THROUGH

L

H 2

H 1

G

L 1

Catalog Number

Max RPM

Weight (lbs.)

ød

øD

L

L 1

H 1

H 2

G

Collet

Nut

Wrench

C4-MEGA3S-60T -MEGA6S-60T -MEGA6S-90T

.018-.125

.394 2.36 1.38

.87

1.50 M4 P0.7 NBC3S- †

MGN3S MGR10

35,000 30,000 22,000

.7 .7 .9

1.85 1.89

2.36 1.38 3.54 2.56

.018-.238

1.10

M7 P0.75 NBC6S- †

MGN6S MGR14

.551

• MEGA MICRO NUT is included; collet and wrench must be ordered separately • Weight includes nut but not collet • Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance; when using, slowly ramp up to the appropriate speed starting from slow speeds

MEGA NEW BABY CHUCK CLAMPING RANGE: ø.010"-.787" (ø.25-20mm) For Drills, Reamers, Taps & Finishing End Mills

MAX 35,000 RPM

COOLANT

THROUGH

H Max L

L 1

H

Adjusting Screw (Must be Ordered Separately)

Catalog Number

Weight (lbs.)

ød

øD

L

L 1

H

H Max

Collet

Nut

Wrench Max RPM

.9

C4-MEGA6N-75 -MEGA8N-75

.010-.236 .020-.315

.787 .984

2.95 2.95 1.97 2.95 1.97 2.95 2.17 2.36

1.89

.91-1.69

2.72 2.72 1.73 2.72 1.73 2.52 1.89 2.09

MGN6 MGN8

MGR20 30,000 MGR25 30,000

NBC6- † NBC8- †

1.1 1.1 1.3 1.1 1.5 1.5 1.8

1.93 1.02-1.77

1.10

1.73

33,000 30,000 30,000 28,000

-MEGA10N-50 ™

.059-.394

1.181

MGN10 MGR30

NBC10- †

2.05 1.50-1.89

-75 ™

1.14 2.13

1.73 2.52

-MEGA13N-50 ™

.098-.512

1.378

MGN13 MGR35

NBC13- †

-75

.098-.630 .098-.787

1.654 1.811

— 1.89 — 2.09

MGN16 MGR42 30,000 MGN20 MGR46 25,000

NBC16- † NBC20- †

-MEGA16N-55 ™ -MEGA20N-60 ™

• MEGA NEW BABY NUT is included; collet, wrench and adjusting screw must be ordered separately • Weight includes nut but not collet • Center-through coolant supply is available • Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance;

when using, slowly ramp up to the appropriate speed starting from slow speeds • “H” dimension is the Max tool shank length that can be inserted into the holder • Adjusting screws cannot be used with models marked ™

10

COLLET & MILLING CHUCKS BIG CAPTO TOOLING, C4

MEGA E CHUCK CLAMPING RANGE: ø.125"-.500" (ø3-12mm) Exclusively for High Speed Finish End Milling

MAX 35,000 RPM

COOLANT

THROUGH

L 1 H Max L

H

Catalog Number

H Max

Weight (lbs.)

ød

øD øD 1

L

L 1

H

Collet

Nut

Wrench Max RPM

.125-.250 (3-6mm) .125-.250 (3-8mm) .125-.375 (3-10mm) .125-.500 (3-12mm)

.9

.984

1.02

1.97

.98

1.73

1.73 MEC6- †

MEN6 MGR25 35,000

C4-MEGA6E-50 ™

1.181

1.22

1.97

1.10

1.73

1.73 MEC8- †

MEN8 MGR30 35,000

1.1

-MEGA8E-50 ™

1.378

1.46

2.17

1.34

1.93

1.93 MEC10- †

MEN10 MGR35 30,000

1.1

-MEGA10E-55 ™

1.654

— 2.36

— 1.97

1.97 MEC13- †

MEN13 MGR42 25,000

1.3

-MEGA13E-60 ™

• MEGA E NUT is included; collet, wrench and adjusting screw must be ordered separately • Weight includes nut but not collet • Center-through coolant supply is available • Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance; when using, slowly ramp up to the appropriate speed starting from slow speeds

• “H” indicates the adjustment length with an adjusting screw • Adjusting screws cannot be used with models marked ™

MEGA DOUBLE POWER CHUCK CLAMPING RANGE: ø16-20mm For Heavy Duty End Milling

COOLANT

MAX 30,000 RPM

THROUGH

L

L 1

E

H Max

Catalog Number

Min Clamping Length E

Weight (lbs.)

ød

øD

øD 1

L

L 1

H

Wrench

C4-MEGA16D-70 -MEGA20D-65

16mm 20mm

1.811 1.969

1.850 2.008

2.756 2.559

— 2.520 — 2.323

1.969 2.008

MGR46L MGR50L

1.8 1.8

• Wrench must be ordered separately • Jet-through type provides coolant form the chuck nose, thus tools with oil holes cannot be used

11

MODULAR HOLDERS BIG CAPTO TOOLING, C4

CKB SHANK

COOLANT

THROUGH

L

CKB

X (Bore Depth)

Catalog Number

Weight (lbs.)

CK

øD

L

X

C4-CKB1-48 -CKB2-45 -CKB3-40 -CKB4-33

CKB1 CKB2 CKB3 CKB4

.748 .945

1.890 1.772 1.575 1.299

2.165 2.165 2.244 2.441

.9 .9

1.220 1.535

1.1 1.1

• X dimensions on the table are reference figures when EWN/EWE/SW head is mounted • Center through coolant supply is available

Integral Versions Available

Rough Boring Head

EWN Finish Boring Head Boring Range: ø1.614"-2.913" Multifunctional and balance optimized for highest efficiency.

Extension/Reduction

Finish Boring Head

12

TURNING TOOLS BIG CAPTO TOOLING, C4

INTEGRAL MODEL—90º TYPE F

NEW

COOLANT

THROUGH

Right Hand

Right Hand

Right Hand

Left Hand

Left Hand

Left Hand

27º

25º

F

F

F

Fig. 1

Fig. 2

Fig. 3

Entering Angle

Catalog Number

Clamp Piece

Weight (lbs.)

Hand

Fig.

L

F

Insert

C4 -DCLNR-27050-12 -DCLNL-27050-12 -DDJNR-27055-15 -DDJNL-27055-15 -SVQBR-27055-16 -SVQBL-27055-16

NEW NEW NEW NEW NEW NEW

R L R L R L

CN1204 Rhombic 80º

95º

1

1.969

1.06

CP2

1.0

DN1504* (DN1506) Rhombic 55º

93º

2

2.165

1.06

CP2

.9

VB1604* VC1604** Rhombic 35º

117.5º

3

2.165

1.06

M3.5***

.9

*Carbide shim for 4.76mm thick DIN1504 insert is included as standard, in case of DN1506 insert (thickness of 6.35mm), please replace the standard carbide shim with DNS1506 (option) **VB1604 and VC1604 inserts are suitable ***M3.5 is screw-on type • Wrench and inserts must be ordered separately

Right Hand

Right Hand

Counterclockwise

Counterclockwise

Left Hand

Left Hand

Clockwise

Clockwise

13

TURNING TOOLS BIG CAPTO TOOLING, C4

SQUARE HOLDER—90º TYPE

NEW

COOLANT

THROUGH

Right Hand

 20mm

Interference Diameter ø3.15

2.13

Catalog Number

Weight (lbs.)

Hand

Left Hand

NEW NEW

C4-90-BH20R-2854

R L

2.1

-BH20L-2854

SQUARE HOLDER—180º TYPE

NEW

Right Hand

Left Hand

COOLANT

THROUGH

Catalog Number

Weight (lbs.)

Hand

C4-180-BH20R-2265

NEW NEW

R L

1.9

-BH20L-2265

Interference Diameter ø2.75

.79

.87

14

TURNING TOOLS BIG CAPTO TOOLING, C4

BORING BAR HOLDER CLAMPING RANGE: ø6-20mm

NEW

COOLANT

L

L 1 L 2 H

THROUGH

G

Clamp Screw G

Weight (lbs.)

Catalog Number

L 2

H

ød

øD

L

L 1

C4-BSL6-40 -BSL8-40

6mm 8mm

NEW NEW NEW NEW NEW NEW

.35

M5P0.8

.7 .7 .7 .9

.906 .984

.20

.91

1.57

.39

M6P1.0

.24

-BSL10-40 -BSL12-45 -BSL16-50 -BSL20-60

10mm 12mm 16mm 20mm

1.142 1.339 1.575 1.969

1.77 1.97 2.36

.31 .39 .47

.47 .55 .59

1.10 1.30 1.69

M8P1.0

1.1 1.6

M10P1.25

BSL SPARE PARTS

Catalog Number

SIDE-THROUGH

Plug A

Plug B

BSL6

M4xP0.7

BSL8 BSL10 BSL12 BSL16 BSL20

M5xP0.8

M5P0.8

Plug A

M6xP1.0

• Plug A and Plug B are included • Botton-head bolt with models marked ™

CENTER-THROUGH

Plug B

15

BASIC ARBOR

SMART DAMPER TURNING ANTI-VIBRATION BORING BAR Integrated Damping System Unprecedented machining depths without chatter is made possible with this heavyweight,

COOLANT

THROUGH

strengthened dynamic damper. • Machining Dia.: ø1.58 or more • Depth: L/D ø7xd

L

L 1

G

Clamp Bolt

Cartridge

H

O-Ring

Catalog Number

Clamp Bolt (1 pc.)

O-Ring Set (2 pcs.) SDB20OR SDB20OR SDB20OR SDB20OR

Cartridge

øD

L

L 1

H

G

ST32-SDB40DP-320 ST40-SDB50DP-410 ST1.250-SDB40DP-12.5 ST1.500-SDB50DP-16

32mm 12.60 40mm 16.14

5.67 6.69 5.67 6.69

1.18 1.46 1.18 1.47

PT1/4 PT3/8

C0510 (M5×10L) C0610 (M6×10L) C0510 (M5×10L) C0610 (M6×10L)

B32- † B40- † B32- † B40- †

1.25 1.50

12.50 16.00

NPT1/4 NPT1/4

• Clamp Bolts (3 pcs.) and O-Rings (2 pcs.) are included • Cartridge must be ordered separately • Insert must be ordered separately • Designed to be capable of supplying coolant through body • Do not clamp the L 1 section, where the anti-vibration mechanism is located

NEW SIZES

L

L

L

øD Min

Fig. 1

Fig. 2

Fig. 3

Catalog Number

øD Min

Set Screw

Fig.

Insert

Hand

øD

F

L

ʿ

B32-SCLCR-22032-12 -STUCR-22032-11 -STUPR-22032-16 -SDUCR-22032-11 B40-SCLCR-27032-12 -STUCR-27032-11 -STUPR-27032-16 -SDUCR-27032-11

1

CC1204 TC1102 TP1604 DC11T3 CC1204 TC1102 TP1604 DC11T3

95º

S5S-20IP S2.5S-7IP

NEW

2

Right Hand

1.57

1.26

.87

1.26

93º

S4S-15IP

3 1

95º

S5S-20IP S2.5S-7IP

NEW

2

Right Hand

1.97

1.57

1.06

1.26

93º

S4S-15IP

3

• A single chip clamping screw is included with each cartridge • Insert must be ordered separately, an ISO standard insert is fitted • Insert Clamp Screw Set (option) comprises 10 pcs. of screw and 1 pc. of wrench • Left hand models are B.T.O.; please contact BIG KAISER for details

16

FINE BORING HEADS

NEW SIZES

SMART DAMPER BORING EWN Finishing Head—Dial Readout

CKB SHANK (BCV/BBT/HSK/BIG CAPTO)

SMART DAMPER EWN/EWD HEAD

COOLANT

THROUGH

L 2

L 3

L

Insert Holder

Insert Holder

CKB No.

L 1

Back Boring Minimum pilot hole diameter=B+(back boring diameter/2)

Boring

Back Boring

Catalog Number

Insert Holder

Weight (lbs.)

CK

B øD 1

Insert

øD

L

L 1

øD

L 2

L 3

10.626.131 1.260-1.654 10.626.132 1.614-2.008 10.626.133 1.970-2.362 10.626.141 1.614-2.162 10.626.142 1.969-2.480 10.626.143 2.402-2.913 10.626.151 2.087-2.756 10.626.152 2.559-3.228 10.626.153 3.070-3.740 10.626.161 2.677-3.937 10.626.162 3.700-4.960 10.626.162 4.646-5.906 10.626.161 3.937-6.024 10.626.162 4.961-7.047 10.626.163 5.906-8.000 10.626.161 3.937-6.024 10.626.162 4.961-7.047 10.626.163 5.906-8.000

— —

CKB3-EWN32EDP-160

CKB3

6.30 6.10

5.12 .98

.63 1.22

2.6

NEW

2.24-2.36

CKB4-EWN41EDP-185

CKB4

7.28 7.13

2.40-2.48 2.64-2.91

5.98 1.14 .79 1.54

5.1

CKB5-EWN53EDP-210

CKB5

8.27 8.11

2.91-3.23 3.07-3.74 3.54-3.94 3.70-4.96 4.65-5.91 4.21-6.02 4.96-7.05 5.91-7.99 4.21-6.02 4.96-7.05 5.91-7.99

6.77 1.34 1.00 1.97

9.7

TC11

CKB6-EWN68EDP-240

CKB6

9.45 9.30

7.52 1.78 1.28 2.52 18.3

CKB6-EWN100EDP-240

CKB6

9.45 9.30

7.52 1.78 1.79 2.52 19.4

NEW

CKB7-EWN100EDP-240

CKB7

9.45 9.30

7.52 1.78 1.79 3.54 19.4

NEW

• The minimum boring range represents the range when insert with .016" nose radius is used • Insert must be ordered separately, the suitable size is TC11 • Designed to be capable of supplying coolant through body

.0005 " ACCURACY

.0001" Vernier Precision

17

FINE BORING HEADS

CARBIDE CYLINDRICAL INSERT HOLDER Indexable insert offered in the minimal diameter. Stable cutting achieved by the integral carbide insert holder.

NEW

L Effective Boring Depth A

Catalog Number

ød

øD

A

L

Insert

ST06W-EB4-16

NEW NEW

.157-.197 .197-.236

.63 .79

2.76 2.95

6mm

EC03

-EB5-20

Carbide tool holders

• Inserts must be ordered separately • An exclusive straight collet is required when used with a boring head

INSERTS

EC03

Catalog Number

.045

Radius

Workpiece

Grade

Material

Carbon Steel, Alloy Steel

T1500A

Cermet

ECGM03X102ELA

.2

NEW

Aluminium

H1

Carbide (K10)

• Inserts are available in a packet of 10 pcs.

SCREW & WRENCH SET

Clamping Screw

Catalog Number

Insert

Carbide Bar

Screw

Wrench

S1.6S-T3-S

ST06W-EB4-16 ST06W-EB5-20

M1.6Fx2

NEW

EC03

DA-T3

NEW

S1.6S-T3

M1.6Fx2.5

18

CHAMFER MILLS

WORLD’S SMALLEST

C-CUTTER MINI—MULTI-INSERT For Front & Back Chamfering

NEW

INSERTS

CUTTING EDGE DETAILS

L

L 1

H 2 Min H 1 Min

45º

45º

No. of Inserts

Catalog Number

L

L 1

øC Min

øC Max

H 1 Min

H 2 Min

Insert

øDc

øDs

øD 1

NEW NEW

ST10-C0810-45B-15

3.071

.591

.413

.394

.291

.315

.394

.028

.126

CM03…

3

-27

3.543 1.063

ACCESSORIES

• Wrench and screw are included; inserts tip must be ordered separately

INSERTS PG. 20

C-CUTTER MINI—SINGLE INSERT For Surface Preparation

NEW

L

CUTTING EDGE DETAILS

L 1

ș

ș

H Min

Catalog Number

øDc

øDs

øD 1

L

L 1

øC Min

øC Max

H Min

Insert

ʿ

ST8-C0103-45-16

45º

.193

.315

.185

2.677

.630

.039

.118

.004

CM03…

NEW

ACCESSORIES

• Wrench and screw are included; inserts tip must be ordered separately • Centering is not possible

INSERTS PG. 20

19

CHAMFER MILLS

C-CUTTER MINI—SINGLE INSERT For Tapping Hole & Bolt Hole Available with front & back chamfering.

NEW

CUTTING EDGE DETAILS

L

45º

L 1

H 2 Min H 1 Min

45º

Catalog Number

øDc

øDs

øD1

L

L 1

øC 1 Min øC 2 Min øC Max

H 1 Min H 2 Min Offset F

Insert

ST8-CM06-45B-14

NEW

2.598 .551 3.071 1.024

.276 .315 .181

.193

.193

.248

.035

.122

.047 CM03…

NEW

-26 z

• Wrench and screws are included; inserts must be ordered separately • Items marked z indicates Long Type

TAP PILOT HOLE

BOLT HOLE

L T

H B

Tap Hole

Bolt Hole

Z

Body

ødT H T

ødB H B

Standard Long

CM06 5mm (M6)

.118 5.5mm (M5)

.110

.394

.866

Z

Z

C-CUTTER MINI INSERT

World’s Smallest Hex Insert Highly-efficient back chamfering from 5 mm starting hole diameter. 3-corner insert saves cost.

Inscribed Circle ø.130

r

øD

INSERT CLASSIFICATIONS ACP200/ACP300

Insert Clamping Screw Set

Insert

øD

r

Insert Grade

For all steel & stainless steel materials.

CM0302

.130

.008

ACP300

S1.6S-T3

NEW

• Inserts are available in packages of 10 pcs. • Please clarify the insert model and grade when ordering (ex: CM0302ACP300) • 10 screws and 1 wrench are included with Insert Clamping Screw Set • It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained

Multi-layer PVD coating on carbide base with nanoscale TiAIN & AICrN. Excellent performance and wear resistance.

20

CHAMFER MILLS

C-CUTTER MINI—SINGLE INSERT LOWER HOLE DIAMETER: ø10-27mm For Counterbore Hole Available with front & back chamfering.

NEW

Chamfering at the counterbore is achieved by utilizing the larger insert offset.

CUTTING EDGE DETAILS

L

45º

L 1

45º

45º

H 2 Min H 1 Min

H 2 Min H 1 Min

H 2 Min H 1 Min

45º

Fig. 1

Fig. 2

Fig. 3

Catalog Number

Offset Amount F Insert

Fig.

øDc

øDs

øD 1

L

L 1

øC Min øC Max H 1 Min H 2 Min

ST10-CZ06-45B-23 ST12-CZ08-45B-31 ST16-CZ10-45B-37 ST16-CZ12-45B-50 ST20-CZ14-45B-56

NEW NEW NEW NEW NEW

1

.504 .661 .799 .976

.394 .472

.240 .335 .413 .531 .610

3.346

.906

.394 .433 .571 .551 .669

.472 .630 .768 .945

.039

.150

.132 .163 .193 .222 .242

CM04…

4.094 1.220 4.370 1.457 4.882 1.969 5.472 2.205

2

.020

.248

CM05…

.630

3

.012

.472

CM10…

1.094

.787

1.063

• Wrench and screws are included; inserts must be ordered separately

ACCESSORIES

INSERTS PG. 22

COUNTERBORE

H Z

Counterbore

Cutter Size

ød B

z

ødz

Hz

CZ06 CZ08 CZ10 CZ12 CZ14

6.6mm (M6) 9mm (M8) 11mm (M10) 14mm (M12) 16mm (M14)

11mm (M6) 14mm (M8)

.130 .193 .193 .370 .370

.669 .906

17.5mm (M10) 20mm (M12) 23mm (M14)

1.142 1.457 1.693

Z

21

CHAMFER MILLS

C-CUTTER MINI INSERTS

45º

r

øD

øD

r

r

øD

Fig. 1

Fig. 2

Fig. 3

World’s Smallest Hex Insert Highly-efficient back chamfering from 6mm starting hole diameter. 3-corner insert saves cost.

SE (SHARP EDGE) TYPE Sharp edge prevents burrs. Recommended for stainless steel & mild steel.

Inscribed Circle ø.156

Insert Grade

Insert Model

Nose Radius

Insert Clamping Screw Set

Fig.

øD

ACP200

ACP300

DS20

CM0402 CM0502

1

.156

.008

S2SS-T6

2

.197

.008

S2TS-T6

CM0502SE

CM10C1

— —

3

.394

.008

S4S-T15

CM10C1SE

• Inserts are available in packages of 10 pcs. • Please clarify the insert model and grade when ordering (ex: CM0402ACP200) • 10 screws and 1 wrench are included with Insert Clamping Screw Set • It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained • SE in the Insert Model means Sharp Edge Type

INSERT CLASSIFICATIONS ACP200/ACP300

DS20

For all steel & stainless steel materials.

For aluminum & /non-ferrous materials.

Multi-layer PVD coating on carbide base with nanoscale TiAIN & AICrN. Excellent performance and wear resistance.

DLC coating on carbide base with very smooth surface for a low coefficient of friction. Excellent performance against built-up edge.

22

CHAMFER MILLS

C-CENTERING CUTTER—3 INSERT

NEW

COOLANT

Hole Chamfering Chamfering

THROUGH

Immediate Evacuation of Chips with Coolant Supply By providing coolant holes, it is possible to cool the cutting edge and immediately discharge the chips.

125

35

45º

H Min

Catalog Number

øD

øC Min

øC Max

H Min

Insert

ST32-CN1433-45-125

1.339

.551

1.299

.024

CN0906

NEW

• Wrench and screw are included; inserts tip is must be ordered separately • Centering is not possible

Insert Grade

Catalog Number

Insert Clamping Screw Set

øD

NEW

ACZ150

ACM250F

CN0906

.375

S4S-15IP

• Inserts are available in packages of 10 pcs. • Please clarify the insert model and grade when ordering (ex: CN0906-ACZ150) • 10 screws and 1 wrench are included with Insert Clamping Screw Set • It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained

CENTERING MICRO CUTTING DATA

This table is a guideline for selecting cutting parameters. Because it depends on the state of machine and work, please adjust in a timely manner. During chamfering of cross feed, dry cutting (including air blow) is recommended. However, when severe welding occurs on the cutting edge such as aluminum processing, please use water-soluble cutting oil.

Cutting Speed Vc (m/min)

Feed per Tooth fz (mm/flute)

Workpiece Material

Unalloyed Steel, Carbon Steel, Alloy Steel

50-150 50-120 70-200 100-300

Stainless Steel

.002-.008

Cast Iron/Ductile Cast Iron Aluminum/Non-ferrous

23

BIG KAISER Precision Tooling Inc. A Member of the BIG DAISHOWA Group 2600 Huntington Blvd | Hoffman Estates, IL 60192 | P: (224) 770-2999 | F: (224) 770-2997 | bigkaiser@us.bigkaiser.com | www.bigkaiser.com

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