BIG KAISER High Performance Tooling Solutions 2018-2019

CHAMFER MILLS

C-CUTTER MINI INSERTS

45º

r

øD

øD

r

r

øD

Fig. 1

Fig. 2

Fig. 3

INSERT CLASSIFICATIONS

ACP200/ACP300

ACM250F

DS20

For all steel & stainless steel materials.

For stainless steel materials.

For aluminum & /non-ferrous materials.

SE (SHARP EDGE) TYPE! Sharp edge prevents burrs. Recommended for stainless steel & mild steel.

PVD-coated carbide with excellent smoothness and resistance to welding and chipping, due to the ultra-multilayered thin film structure made of AITiN and TiAICrN

DLC coating on carbide base with very smooth surface for a low coefficient of friction. Excellent performance against built-up edge.

Multi-layer PVD coating on carbide base with nanoscale TiAIN & AICrN. Excellent performance and wear resistance.

Insert Grade

Insert Model

Nose Radius

Insert Clamping Screw Set

Fig.

øD

ACP200

ACP300

ACM250F

DS20

CM0302 CM0402 CM0502

1 1

.130 .156

.008 .008

— —

— —

— —

S1.63-T3 S2SS-T6

2

.197

.008

S2TS-T6

CM0502SE

CM10C1

— —

3

.394

.008

S4S-T15

CM10C1SE

• Inserts are available in packages of 10 pcs. • Please clarify the insert model and grade when ordering (ex: CM0402ACP200) • 10 screws and 1 wrench are included with Insert Clamping Screw Set • It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained • SE in the Insert Model means Sharp Edge Type

C-CUTTER MINI CUTTING DATA

STANDARD MODELS

Feed (IPT)

Insert Grade

Cutting Speed (SFM)

Material

Coolant

Chamfering

Face Milling

Carbon Steel

330-1155 198-330 330-825 330-1155 330-2640

.002-.016 .002-.004 .003-.012 .004-.020 .004-.020

.002-.008 .002-.004 .003-.008 .002-.010 .002-.012

Dry Wet

ACP200, ACP300

Pre-hardened Steel

Stainless Steel

ACM250F

Dry/Wet

Cast Iron

ACP200, ACP300 DS20, ACP300

Dry

Aluminum/Unalloyed Steel

Dry/Wet

• The table is just a reference to determine cutting conditions and it should be adjusted according to the condition of the machine tool and workpiece • Wet cutting is recommended to obtain a good surface finish • In case built-up edge occurs cutting aluminum and stainless steel, use soluble oil

BOLT HOLE & TAP HOLE LONG TYPE

Insert Grade

Cutting Speed (SFM)

Feed (IPT)

Material

Coolant

Carbon Steel

66-330 165-528 99-330

.001-.005 .002-.008 .001-.005

Wet Dry Wet

Cast Iron

ACP200 ACP300

Aluminum/Unalloyed Steel

• The table is just a reference to determine cutting conditions and it should be adjusted according to the condition of the machine tool and workpiece • For stainless and pre-hardened steels, Standard Model, not Long Type, is recommended

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