FACE MILLS
SPEED FINISHER
øD 2 ød W
øD 1 øD
øD 1
Catalog Number
Max RPM
Weight (lbs.)
øD
øD 2
ød
L
L 1
L 2
W No. of Inserts
DA2200
CBN
FM22-PLS505-35
50mm 1.846 63mm 2.358 80mm 3.028 100mm 2.752 125mm 121.9 100mm 3.815 125mm 4.799 160mm 6.177
1.768 2.280 2.949 3.736 119.9 3.736 4.720 6.098
1.850 2.362
5 6
.9
22mm 1.378 .748
.236
.409
20,000
-PLS636-35
1.5 2.6 2.9 4.2 4.4 7.3
FM27-PLS806-40
2.992 27mm 1.575 .866
.276
.488
16,000 12,800 10,200 12,800 10,000
6
2.362 2.362
-PLS1006-35 z -PLS1256-35 z
27mm 1.378 .157
.276
.488
FM32-PLS1006-42 FM40-PLS1258-50
3.780 32mm 1.654 .945
.315
.567
6 8
3.780 3.780
40mm 1.969 1.102 .394
.646
-PLS16010-50
10
8,000
9.0 ACCESSORIES
• All dimensions shown in millimeters • Wrench and screws are included • Inserts must be ordered separately
• When using at 12,000 RPM or higher, contact BIG KAISER agent for balancing of the cutter and arbor assembly • Effective cutting edge length ap varies depending on insert models—refer to the table for insert shown below • Adjusting amount of cutting edge is .004"—note this when using reground insert • Models marked z are designed for BT30 holders
INSERTS PG. 569
APPLICATION EXAMPLES (CUTTER DIAMETER: Ø80MM)
Surface Roughness
Height Difference
No. of Workpieces
Workpiece
Conditions
Result
Crank Case ADC12
Rough & Finish Processes are Combined in a Single Operation
Cutting Speed: 13,123 SFM Spindle Speed: 15,900 RPM Feed Rate: 376 IPM D.O.C.: .098"
Ra=.08μm Rz=.55μm
Within 1μm
24,000
Parts of Semiconductor Manufacturing Equipment A5052
Cutting Speed: 13,123 SFM Spindle Speed: 15,900 RPM Feed Rate: 376 IPM D.O.C.: .079"
Ra=.07μm Rz=.32μm
Mirror Finish is Achieved
Within 1μm
320
Machine Tool Bed FC250
Cutting Speed: 4,921 SFM Spindle Speed: 6,000 RPM Feed Rate: 142 IPM D.O.C.: .020"
Ra=.12μm Rz=.67μm
1-2μm Flatness is Obtained
Within 2μm
20
568
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