BIG KAISER High Performance Tooling Solutions 2018-2019

FACE MILLS

Perpendicularity and Beautiful Surface Finish Unmatched in Indexable Insert Cutters Machined by Fullcut Mill Model: FMH22-FCM63116-40 Arbor Model: BBT40-FMH22-27-45

Wiper Cutting Edge

Squareness Cutting Speed (SFM) 500 Feed Rate (IPT) .004" Axial DOC (Ad) .20" Radial DOC (Rd) .004"

Ra .51μm

Cutting Speed (SFM) 825 Feed Rate (IPT) .008" Axial DOC (Ad) .004" Radial DOC (Rd) 2”

.0004"

Other Manufacturer 1.56μm

Other Manufacturer .0016"

• The perpendicularity & surface roughness will vary depending on the cutting conditions, material, machine tool & workpiece rigidity.

FULLCUT MILL—FCM ARBOR TYPE CUTTING CONDITIONS

Finish-Light Cutting

Work Material Insert Grade Cutting Fluid Speed (SFM)

Carbon Steel Alloy Steel

Unalloyed Steel

Stainless Steel

Cast Iron

Aluminum

Cutter Dia.

ACP300

ACZ350S

ACZ310

DS20

Dry

Dry

Dry

Dry/Wet 650-5000 .004-.012

330-725 .003-.007

500-800 .003-.006

400-600 .005-.006

330-650 .004-.008

ø50/ø63/ø80/ø100

Feed (IPT)

!

CAUTION

Fullcut Mill FCM Arbor Type cannot be used for feeding Z-axis such as ramping, plunging and boring.

Medium-Heavy Cutting

Work Material Insert Grade Cutting Fluid Speed (SFM)

Carbon Steel Alloy Steel

Unalloyed Steel

Prehardened Steel

Cast Iron Aluminum

Cutter Dia.

ACP300

ACP200

ACZ350S

ACZ310

DS20

Dry

Dry

Dry

Dry/Wet

330-725 .004-.010

500-800 .004-.009

250-400 .003-.006

400-600 .005-.008

330-650 650-5000 .004-.010 .004-.014

ø50/ø63/ø80/ø100

Feed (IPT)

!

CAUTION

This table is a general guideline for cutting data. Please adjust according to machine and workpiece conditions, as well as width of cutting. Dry cutting (including air blow) is recommended when cutting steel, except for finishing. Dry cutting is recommended for stainless steel. However, use soluble oil in a case where severe built-up edge occurs.

FULLCUT MILL—FCM ARBOR TYPE SPARE PARTS

Insert Clamping Screw Set (10 Screws & 1 Wrench)

Wrench

Cutter Dia. (mm)

Insert Model

Catalog Number

Catalog Number

50 63

ARG4011 †† ARG6311 †† ARG8011 ††

S3508DS

DA-T15

80, 100

• It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained

567

Powered by