BIG KAISER High Performance Tooling Solutions 2018-2019

INDEXABLE END MILLS

CUTTING DATA FULLCUT MILL—TYPE FCR RAMPING AND HELICAL INTERPOLATION

Flat Bottom Through Hole Max Hole ø Min Hole ø Min Hole ø

øD (mm)

Max. Ramping Angle

.625 (16) .750 (20) 1.000 (25) 1.250 (32)

1.181 1.496 1.890 2.441

1.063 1.417 1.772 2.323

.866

1.142 1.535 1.890

Carbon Steel Alloy Steel

Unalloyed Steel

Prehardened Steel <HRC40

Stainless Steel ACM300F

Die Steel

Cast Iron

Work Material

Aluminum

øD (mm)

Insert Grade Cutting Fluid

ACP300

ACZ310

DS20

Dry

Dry

Dry

Dry

Dry/Wet 655-3280 .002-.009 655-3280 .004-.014 655-3280 .004-.014

Speed (SFM)

330-655 .002-.005 330-655 .003-080 330-655 .003-.0080

490-720 .002-.005 490-655 .003-.008 490-655 .003-.008

195-260 .002-.003 195-330 .002-.004 195-330 .002-.004

330-490 .003-.006 395-490 .005-.008 395-490 .005-.008

195-260 .002-.004 195-330 .002-.004 195-395 .003-.005

330-590 .003-.007 330-590 .001-.007 330-590 .002-.008

.630 (16) .669 (17)

Feed (IPT)

Speed (SFM)

.750 (20) 1.024 (26) 1.250 (32) 1.299 (33)

Feed (IPT)

Speed (SFM)

Feed (IPT)

SHOULDERING AND SLOTTING

Carbon Steel Alloy Steel

Unalloyed Steel

Prehardened Steel <HRC40

Stainless Steel ACM300F

Work Material

Die Steel

Cast Iron Aluminum

øD (mm)

Insert Grade Cutting Fluid

ACP300

ACZ310

DS20

Dry

Dry

Dry

Dry

Dry/Wet 655-3280 .004-.012 655-4920 .004-.014

Speed (SFM)

330-655 .003-.007 330-655 .003-.008

330-655 .003-.007 330-655 .003-.008

195-260 .002-.004 195-330 .002-.004

395-590 .005-.007 395-590 .005-.008

260-395 .003-.005 260-395 .003-.005

330-590 .003-.007 330-590 .003-.008

.625 (16) .827 (21) 1.000 (25) 1.299 (33)

Feed (IPT)

Speed (SFM)

Feed (IPT)

PLUNGE MILLING

øD (mm) Max. Interval Min. Traverse .625 (16) .0197 .551 .750 (20) .0394 .709 1.000 (25) .0394 .906 1.250 (32) .0787 1.181

Max. Interval

Min. Traverse

Carbon Steel Alloy Steel

Unalloyed Steel

Prehardened Steel <HRC40

Stainless Steel ACM300F

Work Material

Die Steel

Cast Iron Aluminum

øD (mm)

Insert Grade Cutting Fluid

ACP300

ACZ310

DS20

Dry/Air Blow

Dry/Air Blow Dry/Air Blow

Dry/Air Blow

Air/Wet 655-1150 .002-.004 655-1640 .004-.012 655-1970 .004-.012

Speed (SFM)

260-395 .002-.004 330-525 .004-.001 330-525 .004-.012

260-395 .002-.004 330-525 .004-.001 330-525 .004-.012

197

260-395 .002-.003 330-525 .005-.001 330-525

197-262 .002-.003 197-328 .004-.008 197-328 .004-.008

260-525 .002-.004 260-590 .003-.012 260-590 .003-.016

.630 (16) .669 (17)

Feed (IPR)

.001-.002 197-328 .004-.001 197-328 .001-.012

Speed (SFM)

.750 (20) 1.024 (26) 1.250 (32) 1.299 (33)

Feed (IPR)

Speed (SFM)

Feed (IPR)

.0047-.0118

The tables are just a reference to determine cutting conditions and it should be adjusted according to the condition of a machine tool or workpiece. When a long projection length model is used, it is necessary to lower the feed rate. Since chips may scatter, utilize safety enclosures. Do not use oil-based cutting fluid, or a fire may take place. ! CAUTION

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